Manual Concrete Production Line

Simple or Manual Concrete Production Line

A manual production line is a system where the output products are manually transported. This can be done using two different methods:

1. Special wheelbarrow system – Products are placed on pallets directly on the ground.
2. Elevator/rack system – Pallets are stacked on wheeled racks using an elevator system, and a single operator manually transfers them to the designated area.

Machines in the Production Line:

• Hopper or Feeder
  A single-bin or dual-bin feeder is used to weigh raw materials (sand, gravel, pumice). It is recommended to use a 30-meter dual-bin feeder equipped with a digital weighing system for this production line.
• Conveyor Belt
  Two conveyor belts are used:
  • One transports raw materials from the feeder to the mixer.
  • The other moves mixed materials from the mixer to the press machine.
• Cement Silo
  The cement silo is used for storing cement.
• Cement Screw Conveyor
  The cement screw conveyor transfers cement from the silo to the mixer.
• Concrete Mixer
  It is recommended to use dry mortar mixers, specifically the horizontal DM.H model.
• Concrete Product Manufacturing Machine
  The recommended models for this production line are TM 502 and TM 400.
• Special Product Transport Wheelbarrow
  This special wheelbarrow is used to transport products on pallets from the machine output to the curing section.
• Metal Pallet
  Pallets are essential components of the production line, as they hold the concrete products from the production stage until they are fully dried.