Automatic Concrete Production Line
The automatic production line is designed with a product collection system from pallets (robotic stacker / paddle robot). The machinery in this line is equipped with a PLC system, allowing for fully automated operation to reduce labor requirements compared to a semi-automatic production line.
Machines Used in the Production Line
- Hopper (Feeder)
- Used for precise and digital weighing of raw materials (sand, gravel, pumice, etc.).
- Conveyor Belts
- Two conveyor belts:
- One transports raw materials from the feeder to the mixer
- The other moves the mixture from the mixer to the press machine
- Two conveyor belts:
- Cement Silo
- Used for storing cement.
- Cement Screw Conveyor
- Transfers cement from the silo to the mixer. The number of screw conveyors depends on the number of cement silos.
- Concrete Mixer
- For this line, it is recommended to use a dry mortar mixer, specifically the DM.H horizontal model.
- Lowering Robot
- Located behind the press machine, this robot collects empty pallets and feeds them into the press.
- Stacking Robot (Cuber)
- This robot collects and arranges dried products from production pallets onto sale pallets.
- Paddle Robot
- Performs the same function as the stacking robot, and either can be chosen based on investment level or other factors.
- Concrete Block & Paver Machine
- Machines from the TM series are used in this production line.
- Lifting Robot
- Placed in front of the press machine, this robot stacks pallets with products in layers.
- Metal Pallets
- Pallets are an essential part of production, as the products remain on them from production until drying.