Concrete Parts Production Line
Tarahan Machinery, a leader in designing and manufacturing advanced concrete-products machinery, designs and supplies complete production lines for concrete products — manual, semi-automatic, automatic and fully automatic. Using modern technology and designs tailored to different needs, these lines produce blocks, kerbstones, paving and flower-boxes at high quality and optimal efficiency, for workshops and factories from small to large.
At Tarahan Machinery, relying on expert consultation, our concrete-products machines are customisable so that the best production line — matched to your needs — is chosen for you.
Manual (Simple) Production Line for Concrete Parts
The simplest and most cost-effective type of concrete-products line is the manual production line, which operates with the fewest machines and with manual labour. Product transfer on this line is done by hand using a wheelbarrow or a rack-and-lift system. It suits limited spaces and costs less to set up, but on the other hand it has lower output and depends heavily on the operator's skill.
Semi-Automatic Production Line for Concrete Parts
On this line, part of the process is mechanised: using raising/lowering robots and a forklift, the pallets of the concrete-products machine are moved faster and more precisely. Productivity rises significantly compared with the manual system, while still giving good operational control over the product. This line offers a balance between set-up cost and production yield.
Automatic Production Line for Concrete Parts
On the automatic line, the main production steps — weighing, mixing, forming and initial product transfer — are carried out with PLC technology and industrial robots. Adding a paddle (pusher) or cuber robot to the concrete-products machine sharply reduces the need for labour and increases operating speed. In short, this system delivers uniform production, high speed and less human error.
Fully Automatic Production Line for Concrete Parts
The most advanced model of concrete-products lines is the fully automatic line, which manages every stage — from material preparation to final collection and stacking of products — completely and intelligently. Using robotic equipment at every point of the line maximises precision, speed and output while minimising human intervention. This line is the symbol of modern, high-capacity industrial production.
Why Tarahan Machinery?
High production capacity with a significant boost in production efficiency
Reducing operating costs and labor needs
Able to produce various concrete products
Support with a 12-month warranty
10 years of service after-sales and genuine spare-parts supply
Fast Shipping shipping the machine nationwide and to neighboring countries
Tarahan Machinery
Aware of the variety of needs and the different scales of activity in the concrete-products industry, Tarahan Machinery offers 4 types of production line. This classification is based on the level of automation and the product-collection methods, so that every producer can find an option matched to their capital, available space, workforce and target output.
Below, the features, main machines and product-collection methods of each of these production lines are described in detail.
To contact the sales unit and get advice about concrete-products production lines, call 09145841914 Please call us.
Production Line: Manual
The manual concrete-products line is an economical option with a low initial investment, designed for small workshops, start-up producers or projects with limited output. As the simplest and cheapest line from Tarahan Machinery, it focuses on simple operation and lower start-up costs.
Product Collection Method on the manual production line
The output of this line can be moved using two tools:
Wheelbarrow
On the manual line with a wheelbarrow, the output on pallets is carried from the machine by hand with a special wheelbarrow, and the pallets are then laid side by side on the ground until they dry.
Lift / Rack
If a lift-and-rack system is used to move and collect the concrete products, the products are laid side by side on the ground after production and moved by one person to the desired place. This manual lift-and-rack system takes up less space than the wheelbarrow.
Main Machinery Manual Production Line
Batching Plant
Block / Kerbstone / Paving machine
Plain steel pallet
800-litre mixer
Rack system
Wheelbarrow system
Spec Table Manual Production Line
| Feature | TM-400 Model (Wheelbarrow) | TM-400 Model (Rack, Lift) | TM-502 Model (Wheelbarrow) | TM-502 Model (Rack, Lift) |
|---|---|---|---|---|
| Transfer System | Wheelbarrow | Rack, Lift | Wheelbarrow | Rack, Lift |
| Pallet Size (cm) | 87×46 | 87×46 | 92×98 | 92×98 |
| Human Resources | 4 | 4 | 4 | 4 |
| Land Area (m²) | 1000 | 600 | 1500 | 1000 |
| Power (kW) | 47 | 50 | 52 | 55 |
| Block Production Capacity* | 4,000 units | 4,000 units | 6,000 units | 6,000 units |
| Block Size 20 Capacity** | 4 | 4 | 8 | 8 |
| Block Size 15 Capacity** | 5 | 5 | 10 | 10 |
| Block Size 10 Capacity** | 7 | 7 | 16 | 16 |
| Curb Production Capacity* | - | - | 800 units | 800 units |
| Curb Size 30×50** | - | - | 3 | 3 |
| Paving Stone Capacity* | 200 m² | 200 m² | 450 m² | 450 m² |
| Paving Stone Capacity** | 0.3 m² | 0.3 m² | 0.8 m² | 0.8 m² |
Capacity is calculated per 8 hours.
Capacity is calculated per press cycle.
Note: Manpower and land area are calculated as minimums, and output depends on operator skill, 1,000 pallets and the presence of the minimum required equipment.
Very low set-up cost
Needs less space than other production lines
Simpler operation and maintenance of the machinery
Low output
Heavy dependence on labour
Product quality and consistency depend on operator skill
Tarahan Machinery experts are ready to provide consultation.
Contact Tarahan Machinery Experts
Production Line: Semi-Automatic
The semi-automatic concrete-products line is a step beyond the manual system, designed to balance initial investment, productivity and product quality. This line is equipped with a forklift, and raising/lowering robots sit at the back and front of the machine. Empty pallets are fed in from the back by the lowering robot, and after the products are formed on the pallets they are stacked at the front by the raising robot, then the forklift loads them from the robot and moves them to the curing area.
Product Collection Method on the semi-automatic production line
The output of the semi-automatic line can be moved with a forklift:
Main Machinery Semi-Automatic Production Line
Batching Plant
Block / Kerbstone / Paving machine
Raising and lowering robot
Mixer
Legged steel pallet
Spec Table Semi-Automatic Production Line
| Feature | Model TM-502 | Model TM-508 | TM-510 Model | TM-510 Model | Model TM-512 | Model TM-518 | Model TM-536 |
|---|---|---|---|---|---|---|---|
| Machine Type | Single Hopper | Double Hopper | Single Hopper | Double Hopper | Single Hopper | Single Hopper | Double Hopper |
| Batching Plant | 40 | 60 | 60 | 60 | 80 | 80 | 100 |
| Mixer (Liter) | 800 | 800 | 1000 | 1000 | 1200 | 2000 | 2000 |
| Power (kW) | 62 | 64 | 66 | 82 | 92 | 98 | 100 |
| Block Production Capacity* | 6000 | 6000 | 8000 | 8000 | 10000 | 12000 | 12000 |
| Block Size 20 Capacity** | 8 | 8 | 10 | 10 | 12 | 18 | 18 |
| Block Size 15 Capacity** | 10 | 10 | 12 | 12 | 16 | 27 | 27 |
| Block Size 10 Capacity** | 16 | 16 | 18 | 18 | 24 | 39 | 39 |
| Curb Production Capacity* | 800 | 800 | 3500 | 3500 | 5000 | 5000 | 5000 |
| Curb Size 30×50** | 3 | 3 | 6 | 6 | 8 | 8 | 8 |
| Paving Stone Capacity* | 450 m² | 450 m² | 650 m² | 650 m² | 750 m² | 1,200 m² | 1,200 m² |
| Paving Stone Capacity** | 0.8 m² | 0.8 m² | 1 m² | 1 m² | 1.4 m² | 1.8 m² | 1.8 m² |
Capacity is calculated per 8 hours.
Capacity is calculated per press cycle.
Note: Manpower of 6 and land area of 2,000 m² are calculated as minimums. Output depends on operator skill, 1,000 pallets and the presence of the minimums.
Significant increase in output compared with the manual line
Better product quality and consistency using a batching plant and more advanced machines
Relatively lower labour requirement
Needs a larger initial investment than the manual line
Needs more space to set up the equipment
«If your goal is mass production and high efficiency on large projects, stationary concrete-products machines are the more suitable option; but for smaller projects, or where you need more mobility and flexibility, mobile concrete-products machines are the better choice.»
Tarahan Machinery experts are ready to provide consultation.
Contact Tarahan Machinery Experts
Production Line: Automatic
Tarahan Machinery's automatic concrete-products line is a mechanised, advanced system for producing all kinds of concrete parts — including blocks, kerbstones and paving — designed around PLC technology and industrial robotics. On this line, every process from weighing the raw materials to the final arrangement of the products is carried out fully automatically, with no need for labour.
Product Collection Method on the automatic production line
On the automatic concrete-products line, once the products are formed and cured on the pallets, it is time to collect and arrange them for packing or transfer. In the Tarahan Machinery system this stage is fully mechanised, and robots — not people — carry out this task.
At this stage of the line, two types of robot can be used:
Cuber robot
Paddle (pusher) robot
Both robots pick the dried products off the production pallet and stack them in a set order on sales or transport pallets. Their main difference is in how they work and the level of investment needed. The cuber robot works with high precision and adjustability and suits high-output lines. The paddle robot, by contrast, is a more economical option that moves the parts with a sliding motion, and is an ideal choice for projects with lower capacity or a limited budget.
Using this system makes product collection faster, more precise and free of manual handling; as a result it saves time and minimises damage to the products.
Main Machinery Automatic Production Line
Concrete-products machine (block, kerbstone, paving)
Batching Plant
Mixer
Raising/lowering robot
Cuber robot
Paddle system
Legged pallet
Spec Table Semi-Automatic Production Line
| Feature | Model TM-502 | Model TM-508 | TM-510 Model | TM-510 Model | Model TM-512 | Model TM-518 | Model TM-536 |
|---|---|---|---|---|---|---|---|
| Batching Plant | 40 | 60 | 60 | 60 | 80 | 80 | 100 |
| Mixer (Liter) | 800 | 800 | 1000 | 1000 | 1200 | 2000 | 2000 |
| Power (kW) / Paddle Robot | 54 | 56 | 58 | 74 | 84 | 90 | 92 |
| Power (kW) / Cuber Robot | 62 | 64 | 66 | 82 | 92 | 98 | 100 |
| Block Production Capacity* | 6000 | 6000 | 8000 | 8000 | 10000 | 12000 | 12000 |
| Block Size 20 Capacity** | 8 | 8 | 10 | 10 | 12 | 18 | 18 |
| Block Size 15 Capacity** | 10 | 10 | 12 | 12 | 16 | 27 | 27 |
| Block Size 10 Capacity** | 16 | 16 | 18 | 18 | 24 | 39 | 39 |
| Curb Production Capacity* | 800 | 800 | 3500 | 3500 | 5000 | 5000 | 5000 |
| Curb Size 30×50** | 3 | 3 | 6 | 6 | 8 | 8 | 8 |
| Paving Stone Capacity* | 450 m² | 450 m² | 650 m² | 650 m² | 750 m² | 1,200 m² | 1,200 m² |
| Paving Stone Capacity** | 0.8 m² | 0.8 m² | 1 m² | 1 m² | 1.4 m² | 1.8 m² | 1.8 m² |
Capacity is calculated per 8 hours.
Capacity is calculated per press cycle.
Note: Manpower of 5 and land area of 2,500 m² are calculated as minimums, and output depends on operator skill, 1,000 pallets and the presence of the minimums.
Sharp reduction in labour thanks to fully automatic operation and PLC control
Higher capacity and production speed with full coordination and continuity of stages
Guaranteed high quality and product consistency through precise control at every stage
High efficiency with less waste, time savings and optimised energy use
High initial investment to buy and set up the equipment
Needs a larger space to install the advanced machinery
Reliance on skilled staff for set-up, maintenance and troubleshooting
Production Line: Fully Automatic
The fully automatic concrete-products line is the most advanced line offered by Tarahan Machinery, designed to achieve maximum efficiency, minimal human intervention and full integration of the processes, from raw-material preparation to final product packing. This level of automation usually includes more advanced control systems, numerous sensors and more extensive robotics than the automatic lines.
On Tarahan Machinery's fully automatic line, every stage — from weighing materials (gravel, sand, pumice) with a digital feeder, to mixing in a DM.H horizontal mixer and pressing the TM-series moulds — is under integrated PLC control. The curing unit is mounted on precise rails and fed with industrial cabling so that, after forming, the parts dry with minimal heat loss and in the shortest time.
Instead of traditional raising/lowering robots, the system uses a finger-car to move the pallets and a combination of elevator and lowerator to stack the pallets in multiple tiers; this design reduces labour while significantly increasing output.
Product Collection Method on the fully automatic production line
In this system, collecting the products off the pallets is fully mechanised with no manual handling. After drying, the finger-car takes the pallets holding the concrete parts off the rail path and hands them to the elevator system. The elevator raises the pallets to a set height, and the lowerator then places them in an orderly, multi-stacked way on the discharge or packing station. Besides its high transfer speed, this method leaves the parts undamaged and perfectly ordered, ready for storage or dispatch. The result is higher efficiency, fewer errors and faster preparation of the final products.
Main Machinery Fully Automatic Production Line
Batching Plant
Concrete-products machine (block, kerbstone and paving)
Mixer
Elevator / Lowerator / Finger-car
Cuber robot
Pallet
Spec Table Semi-Automatic Production Line
| Feature | Model TM-502 | Model TM-508 | TM-510 Model, single-mould | TM-510 Model, double-mould | Model TM-512 | Model TM-518 | Model TM-536 |
|---|---|---|---|---|---|---|---|
| Pallet Size | 92×98 | 92×98 | 110×115 | 110×115 | 142×92 | 150×135 | 150×135 |
| Batching Plant | 40 | 60 | 60 | 60 | 80 | 80 | 100 |
| Mixer (Liter) | 800 | 800 | 1000 | 1000 | 1200 | 2000 | 2000 |
| Power (kW) | 153 | 156 | 186 | 189 | 206 | 221 | 225 |
| Block Production Capacity* | 6000 | 6000 | 8000 | 8000 | 10000 | 12000 | 12000 |
| Block Size 20 Capacity** | 8 | 8 | 10 | 10 | 12 | 18 | 18 |
| Block Size 15 Capacity** | 10 | 10 | 12 | 12 | 16 | 27 | 27 |
| Block Size 10 Capacity** | 16 | 16 | 18 | 18 | 24 | 39 | 39 |
| Curb Production Capacity* | 800 | 800 | 3500 | 3500 | 5000 | 5000 | 5000 |
| Curb Size 30×50** | 3 | 3 | 6 | 6 | 8 | 8 | 8 |
| Paving Stone Capacity* | 450 m² | 450 m² | 650 m² | 650 m² | 750 m² | 1,200 m² | 1,200 m² |
| Paving Stone Capacity** | 0.8 m² | 0.8 m² | 1 m² | 1 m² | 1.4 m² | 1.8 m² | 1.8 m² |
Capacity is calculated per 8 hours.
Capacity is calculated per press cycle.
Maximum productivity and efficiency with full automation and continuous processes
Minimal labour needs and a sharp drop in human error and staffing costs
Comprehensive quality control at every production stage using sensors and feedback systems
Capability for continuous, 24-hour production with careful maintenance planning
Ability to reach the highest quality and quantity standards in production
Very high initial investment
Full dependence on advanced infrastructure and up-to-date technology
Complexity of set-up, maintenance and repair, requiring specialists
High sensitivity of the system to software or power disruptions
Tarahan Machinery experts are ready to provide consultation.
Contact Tarahan Machinery Experts
Smart Selection Guide Comparison Table of Tarahan Machinery Production Lines
| Feature | Fully Automatic Production Line | Automatic Production Line | Semi-Automatic Production Line | Manual Production Line |
|---|---|---|---|---|
| Automation Level | Full automation with PLC and advanced robotic systems | High automation with robots and PLC | Limited automation (raising/lowering robot) | No automation |
| Product Collection | Finger-car + elevator + lowerator | Cuber or paddle robot | Forklift + raising/lowering robot | Wheelbarrow / lift and rack |
| Human Resources (Minimum) | 3 to 4 workers | 5 workers | 6 workers | 4 workers |
| Space Required (m²) | Min. 3,000 | Min. 2,500 | Min. 2,000 | 600 to 1,500 |
| Power Consumption (kW) | 153 to 225 (depending on the machine) | 54 to 92 (depending on the machine) | 62 to 100 (depending on the machine) | 47 to 55 (depending on the machine) |
| Block Production Capacity per Shift | 6,000 to 12,000 units (depending on the machine) | 6,000 to 12,000 units (depending on the machine) | 6,000 to 12,000 units (depending on the machine) | 4,000 to 6,000 units (depending on the machine) |
| Curb Production Capacity per Shift | 800 to 5,000 units | 800 to 5,000 units | 800 to 5,000 units | 800 units |
| Paving Stone Capacity per Shift | 450 to 1,200 m² (depending on the machine) | 450 to 1,200 m² (depending on the machine) | 450 to 1,200 m² (depending on the machine) | 200 to 450 m² (depending on the machine) |
| Pallet Type Used | Large, heavy industrial pallet | Sturdy legged pallet for robots | Legged steel | Plain or legged steel |
| Advantages | Maximum productivity, full quality control | Less labour, consistent quality | Balance of cost and output, better quality | Low capital, fast set-up |
| Limitations | Very high investment, needs strong infrastructure | High cost, needs technical expertise | Needs more space and capital | Low capacity, depends on the operator |
| Suitable For | Export producers or national projects | Large factories with high output | Medium factories | Small workshops or custom production |
Note: Some descriptions are provided based on general industry information; for exact details of Tarahan Machinery's production lines, consulting the company's experts is essential.
Machinery of the Concrete-Parts Production Lines Tarahan Machinery
The success and efficiency of any concrete-products line depends on the quality and coordination of the machines that make it up. Relying on its experience and technical knowledge, Tarahan Machinery manufactures and supplies a set of main and auxiliary machines that form the backbone of its manual, semi-automatic, automatic and fully automatic production lines.
Getting to know these machines helps you better understand the production lines and how each one performs. In this section we review the main machines of the production lines together:
Batching Plant Systems
The batching plant is the starting point of concrete production and one of the key parts in guaranteeing the quality of concrete products. Its job is to accurately measure and pre-mix the main concrete materials — cement, aggregate, water and admixtures — according to a defined mix design. Understanding the key role of this stage in the final product quality, Tarahan Machinery offers a varied range of batching-plant systems that are highly accurate and reliable. We manufacture and supply several types of batching plant — stationary, portable and mobile — so that, depending on your project and the amount of wet or dry concrete you need, you can start your industrial project with any of these three types.
Range of models: Manual machines are cheaper, while fully-automatic stationary lines are the most expensive.
Varied capacity: Stationary, portable and mobile — matched to every project scale
Precise control: From 30 to 160 cubic metres per hour
Durable structure: Fully automatic PLC systems with high weighing accuracy (±0.5% error)
Full support: 12-month warranty, 10 years of after-sales service and parts supply, ongoing technical service
Tarahan Machinery stresses the importance of a proper foundation for installing the various batching sections and of observing the safety points in designing and operating these systems. The accuracy in weighing the raw materials, guaranteed by Tarahan's advanced batching systems, directly affects the strength, durability and consistency of the concrete parts produced and also prevents material waste.
Tarahan Concrete Mixers
Tarahan Machinery's mixers are produced and supplied in wet and dry types — the WM series for wet mixers and the DM series for dry mixers. The wet mixers, used in the batching plant to prepare ready concrete, are designed and built in the following 4 models:
Drum mixer
Single-shaft mixer
Twin-shaft mixer
Planetary mixer
The DM-series dry mixers, also known as dry-mortar mixers, are used to mix sand-based mortar, and this mortar is used to make concrete parts such as blocks, kerbstones and paving. This series is produced in two models, horizontal and vertical, for buyers.
Double-walled anti-wear body, sturdy replaceable paddles
Powerful electro-gearboxes for uniform performance under high working loads
Compatible with a range of materials, from flowable grouts to semi-dry, aggregate-rich mortars
Low maintenance cost, with an optimised design for easy repairs and replaceable consumables
High performance alongside uniform, stable mixing quality
Suitable for production lines of blocks, kerbstones, paving, artificial stone, precast parts and special structures
Stationary concrete-products machines (block, kerbstone, paving)
Stationary concrete-products machines are the central machines in any production line; they shape and compact the concrete mix into the final product (block, kerbstone, paving and flower-box). Tarahan Machinery offers a set of stationary machines under the TM series which, with different capacities, features and automation levels, meet the varied needs of producers.
One of the strengths of Tarahan Machinery's TM-series machines is the adaptability and multi-purpose nature of many models. For example, a concrete-products machine such as the TM-510 can also be used to produce paving and kerbstones by changing the mould. This flexibility is very valuable for producers seeking product variety.
All these stationary machines use powerful vibration systems for optimal concrete compaction and hydraulic systems for applying pressure and precise mechanical movements. Choosing the right model therefore depends on the dominant product type, the required output and the level of investment.
Keep in mind that choosing the right mixer guarantees high-quality concrete and, as a result, standard, durable concrete products.
For more information and advice about Tarahan Machinery mixers, contact our experts on +98 914 584 1914.
Price Concrete Parts Production Line
The price of a concrete-products machine varies depending on the machine type, capacity, custom moulds, the parts used and so on. A complete line, from the manual type to the fully automatic, has a variable price between roughly 2 and 15 billion tomans. Because it needs less labour and uses advanced technology, the fully automatic line carries the highest set-up cost, and so this type of line is recommended for very large industrial projects with export potential.
Factors that determine the price of a concrete-products line
Pricing a concrete-products line depends on several factors. At Tarahan Machinery, the TM-series stationary lines and their complementary equipment are offered in a range between roughly 25,000 and 250,000 dollars. This price difference reflects the variety in capacity, equipment type, automation level and customisation options.
Automation level: Manual, semi-automatic, automatic or fully automatic — the higher the automation, the higher the initial cost, but the greater the long-term productivity and savings.
Production Capacity: Higher-capacity lines = heavier equipment and a higher price.
Type of main equipment: Choice of mixer, batching plant, concrete-products machine, robots and packing.
Customisation: Bespoke design or special settings according to the customer's needs.
Auxiliary equipment: Moulds, conveyor, silo, finger-car, pallets, and so on.
Installation and commissioning services: Including training, initial commissioning and operator support.
Parts Quality: Use of durable European parts with reliable performance.
For free expert advice and an exact price quote, contact us through one of the following ways. 09145841914
Steps to buy concrete-products line machines from Tarahan Machinery
Consultation and needs assessment — reviewing your resources and recommending the right machine
Finalizing the order and sending the proforma invoice
An in-person meeting to sign the contract or issue the final invoice
Shipping the machine to the project site at the agreed time
Tarahan Machinery's services for buying concrete-line machinery
Tarahan Machinery is not just an equipment supplier; it is your technical and business partner on the path to setting up and developing concrete-products lines. Our services begin at the consultation and design stage and continue through to long-term technical support, training, parts supply and system upgrades.
Pre-purchase consultation: Optimal machine selection matched to your project's capacity, budget and space
Custom design: Full adaptation of the machinery to your specific production conditions
On-Site Installation and Setup: Along with operator training and an operational test
Warranty and After-Sales Service: Up to 10 years of technical support, on-site and remote
Fast supply of spare parts: Use of original parts delivered in the shortest time
Reliable shipping: Safe packing and transport, and on-time delivery to the project site
Future upgrade capability: The option to update the control system or upgrade the equipment as needed
Relying on these services, Tarahan stands by you so that you can have stable, uninterrupted and profitable production.